During the event, Mr. Tô Văn Sơn, Head of the Robot and Automation Department at Weldcom, presented at the seminar titled ‘Application of Automated Welding Robots in Steel Structures’. In his presentation, Mr. Sơn emphasized that employing robots for enhancing weld stiffness is an optimal choice for steel structure enterprises with medium to large production volumes seeking to automate post-steel beam shaping processes, reducing labor time, costs, and increasing productivity.

Specifically, when employing steel structure welding robots, the product’s quality ensures aesthetic appeal, uniformity, beautiful welds, deep penetration, and precise welding line adjustment by the robot, with a maximum error of 0.05mm. Moreover, this solution aids investors in addressing the economic equation of production costs. With a reasonable initial investment, the welding station helps save labor costs due to continuous 24/7 operations (on average, one technician can operate 4-6 robots), accurately controlled consumable material costs, thus avoiding wastage.

Demo Robot welding stiffening rib Bruco at the ‘Weldcom Technology Day 2023’

Particularly, during the ‘teaching robot’ stage (programming the robot), businesses can significantly save time with the automated stiffening rib welding solution from Bruco. The robot uses a 3D camera, automatically scans the workpiece, processes the images, and sends data to the computer. With the specialized ‘Smart Weld’ software, technicians only need to perform simple operations, select the weld path on the computer to ‘teach the robot,’ saving up to 80% of the time compared to the usual ‘teaching robot’ method.

Below is a video comparing the speed of the ‘teaching robot’:

The Bruco stiffening rib welding robot solution saves about 4 times the time of manual teaching robot methods (not including idle welding time). Additionally, the ‘Smart Weld’ software comes integrated with a library of welding parameters suitable for various types of beams, from simple to complex

The Bruco stiffening rib welding robot is capable of welding various beam configurations. A Bruco stiffening rib welding station typically includes a control unit, Smart Weld software, 3D camera, welding gun, 2 Bruco 2000 welding robots, a sliding rail system, and the Megmeet ARTSEN PM500F welding power source. With a working range of 19×1.2×0.3m, it allows for welding flange faces, beam stiffeners, and other large or confined dimensions.

Weldcom is committed to providing customer support, including operation training and a 12-month warranty for the Bruco stiffening rib welding station. For more detailed information about the Bruco structural steel automation solution, please contact our hotline at 1900 9410.

Bài viết BRUCO’S AUTOMATION SOLUTION – THE TREND OF WELDING PERFECTION IN STEEL STRUCTURES đã xuất hiện đầu tiên vào ngày BRUCO - GIẢI PHÁP KẾT CẤU THÉP VÀ GIA CÔNG CƠ KHÍ.

Over nearly two decades of accompanying and growing alongside Vietnam’s mechanical industry, Weldcom has risen to become a comprehensive contractor in technology, services, and a trusted strategic partner for thousands of enterprises. Among them are industry giants like Vinfast, Dai Dung, Ngai Cau, Thien Truong,… With a vision to bridge the technology gap between Vietnam and the world, Weldcom is delivering cutting-edge mechanical solutions in line with global trends, optimizing investment costs, and ensuring efficient operations.

Article source (According to CafeBiz): https://cafebiz.vn/weldcom-xuc-tien-hop-tac-va-ghi-dau-an-dam-net-tren-thi-truong-co-khi-176231024154409235.chn

Bài viết WELDCOM PROMOTES COLLABORATION AND MAKES A STRONG IMPRESSION IN THE MECHANICAL MARKET đã xuất hiện đầu tiên vào ngày BRUCO - GIẢI PHÁP KẾT CẤU THÉP VÀ GIA CÔNG CƠ KHÍ.

The 2023 Technology Day event gathered nearly 200 representatives from over 100 Vietnamese mechanical enterprises. As an annual event organized by Weldcom, the exhibition focused on introducing the latest technological trends and fostering discussion and sharing among invitees and industry experts.

During the event’s opening, Mr. Ho Hong Thien, Chairman of Weldcom’s Board of Directors, expressed appreciation for the enthusiastic participation of the attendees. He highlighted the trend shifting from domestic production to exports, which has become a new direction for steel structure manufacturing enterprises in recent years. He emphasized that manufacturing technology is a crucial factor influencing this shifting trend and is characterized by rapid changes. Weldcom’s organization of the Technology Day not only updates customers on the latest solutions for the steel structure industry but also demonstrates their commitment to supporting customers by providing the best quality products and services.

Mr. Ho Hong Thien, Chairman of Weldcom’s Board of Directors, delivered the opening speech.

Under the theme ‘Technological Trends in Steel Structure Manufacturing,’ Weldcom presented customers with machines and technologies that have been enhanced in functionality and practical applications. Successively, Ms. Catherine, Director of International Business at ACME, and Mr. Nguyen Huu Hoan, Regional Sales Director (Zone 4) at Weldcom, delved deep into new solutions stemming from the trends in laser cutting machines for processing steel pipes and profiles. They also discussed the application of robots in the stiffening rib welding process for steel beams. Concrete data and specific examples provided customers with a comprehensive view of the solutions presented by Weldcom and ACME experts during the conference.

Ms. Catherine, Director of International Business at ACME, shared insights on steel profile processing solutions.

The highlight of the event garnered significant attention from the diverse attendees, particularly the live demonstration of the equipment at the Weldcom Technology Center. Weldcom unveiled the latest upgraded version of the Bruco BTMZ1800TP-A2 smart welding gate with numerous outstanding features. This version boasts the Tandem Saw 2 welding technology with 2 arc, achieving a welding efficiency of 500% and a production capacity of 300% compared to standard gates. It excels with materials up to 25mm thickness, reducing edge beveling and back gouging requirements. The intelligent control system with an intuitive interface and Vietnamese language support ensures user-friendly operations.

The latest version of the smart welding gate Bruco BTMZ1800TP-A2 (Image 1)

“The latest version of the smart welding gate Bruco BTMZ1800TP-A2 (Image 2)”

Additionally, the ACME LT-9035GKA laser pipe cutting machine deserves mention, capable of handling maximum round pipe diameters of 350mm, square tube diagonal cuts, and up to 495mm for steel profiles. It integrates superior cutting head systems and static cutting technology, enhancing cutting speeds by 20%, saving 60% energy, and increasing machine longevity by up to 50%. This solution is anticipated to become the leading choice for enhancing the manufacturing capabilities of steel structure enterprises.

The ACME LT-9035GKA laser pipe cutting machine

“The product after cutting”

“The stiffening rib welding robot solution utilizes precise 3D cameras for accurate welding position identification, combined with dedicated software for simpler operation. The robot, coupled with intelligent software, accommodates complex welding shapes, optimizing solutions for the welding process in composite beam stiffening and box beams. Furthermore, Weldcom’s experts provided comprehensive explanations addressing efficiency, real operational capabilities, and economic considerations post-investment from the customer’s perspective, alongside product demonstrations and experiences during the event.”

“The solution for stiffening rib welding robots for steel beams”

The unexpected highlight witnessed by numerous attending guests was the contract signing ceremony for the investment in the Senfeng SF12030R laser cutting machine between Weldcom and Hưởng Thanh Bình Construction LLC. A representative from Hưởng Thanh Bình Construction mentioned that the decision to invest in the laser cutting machine stemmed not only from thoroughly understanding the product but primarily from Weldcom’s capability in providing comprehensive solutions. This served as a foundation for the company to trust and decide to collaborate with Weldcom.

After the series of activities including the tour of the technology center and the display of advanced modern equipment, Weldcom organized a gala dinner for the esteemed enterprises participating in the ‘Technology Day.’ The dinner took place at the Long Bien Palace Event Center in Phuc Dong, Long Bien, Hanoi. At the event, Mr. Le Duy Xuan, Chairman of the Southern Steel Structure Association, shared high praise for Weldcom’s solutions, acknowledging their proactive approach to aligning with the industry’s upcoming manufacturing trends. He expressed deep appreciation for Weldcom’s mission and urged the company not only to consistently bridge the technology gap between Vietnam and the world but also to narrow the technology disparity between Vietnamese steel structure manufacturing enterprises and developed countries.

Mr. Le Duy Xuan – Chairman of the Southern Steel Structure Association

The 2023 Technology Day event left a lasting positive impression on visitors and also opened up opportunities for strong collaborations between Weldcom and businesses in the industry. Technology is ever-evolving, and Weldcom takes pride in being at the forefront, consistently delivering the latest and most advanced solutions and technologies to the mechanical businesses in Vietnam

Bài viết WELDCOM TECHNOLOGY DAY 2023 – NETWORKING – UPDATING NEW TRENDS IN THE STEEL STRUCTURE INDUSTRY đã xuất hiện đầu tiên vào ngày BRUCO - GIẢI PHÁP KẾT CẤU THÉP VÀ GIA CÔNG CƠ KHÍ.

The 2023 Technology Day focuses on ‘Technological Trends in Steel Structure Manufacturing.’ The event is set to captivate visitors with impressive demonstrations showcasing a range of state-of-the-art equipment and the latest solutions for every stage of steel beam production. Attendees will analyze the real-world effectiveness of these approaches.

• Stiffening rib welding robots: Automation solution for steel structure welding. Precise 3D cameras locate welding lines, reducing robot teaching time. High-quality welds cover various shapes and challenging positions.
• ACME LT-9035GKA laser pipe cutting machine: With a 12kW capacity, exclusive static cutting technology, and superior cutting head systems, it boosts cutting speed by 20% and saves 60% energy compared to traditional methods.
• Bruco BTMZ 1800TP-A2 smart welding gate: An upgraded version integrating smart control for exceptional work efficiency.
• Senfeng SF12030R laser cutting machine: Combining a MAX 12KW power source with a sturdy machine frame, a lead-coated machine compartment for fire resistance, enabling swift processing and high precision with sharp cutting lines.

For more detailed information, customers are welcome to contact us at 1900 9410.

Weldcom is delighted to welcome our valued customers to visit and experience the ‘Weldcom Technology Day 2023

Bài viết TECHNOLOGY DAY WELDCOM 2023 – A GATHERING POINT FOR LEADING MECHANICAL AND STEEL STRUCTURE BUSINESSES IN VIETNAM đã xuất hiện đầu tiên vào ngày BRUCO - GIẢI PHÁP KẾT CẤU THÉP VÀ GIA CÔNG CƠ KHÍ.