MAIN PARTS
- Machine frame: 01 set
- Welding torch and center pulling rod system: 02 sets.
- Welding guide device: 02 sets
- Flux recovery system: 02 sets.
- Welding source: 4 sets Megmeet Artsen CM500R and 2 sets Jasic MZ1000.
- Control system: 01 control cabinet, 01 control handle.
- Hose and cable system
GENERAL INTRODUCTION
BTMZ1800- S3 is a smart gantry welding machine. It is dedicated to welding steel beam in steel structure factories Machine welds the beam in 1F posture, workpiece is stationary and welding gantry move during welding process.
BTMZ1800-S3 is suitable to weld many kind sizes of beam. Machine gains very high speed welding as a result of using 3 wires welding technology
OUTSTANDING FEATURES
- BTMZ1800-S3 applies 3-wires arc welding technology developed by BRUCO for better welding quality and higher welding speed. When machine welds thin beams, K≤10, the machine uses 2 wires Ø 1.6 welding mode. When machine welds thick beams K> 19, the machine automatically switches to 3-wires arc welding mode (wire Ø4.0 go first to creat deep penetration, 2 wires Ø1.6 go after to creat coating). Web height is 1800mm maximum
- The machine is equipped smart welding controller with touch screen, able to program, manage information, store data, connect Ethernet, report errors …
- The machine is pre-installed with an optimal set of welding parameters to support effectively the operation process and minimize errors when setting parameters by operators
- BTMZ1800- S3 has a monitoring user function to help evaluate performance. It can be a timekeeping, report the machine condition, actual welding time and time when turn on the machine but not welding …
The smart gantry welding BTMZ1800 is available in two versions:
BTMZ1800-S3A and BTMZ1800-S3M
- BTMZ1800-S3M: a manually adjustable welding torch, optimizing costs for the investor
- BTMZ1800-S3A: Built-in automatic drug dispensing unit to limit the side actions and the operator’s forgetting to operate, causing damage to the tip, damage to the beam.
- BTMZ1800 – S3A: Integrated with a user data monitoring device and Ethernet connected to a central computer, the management department can evaluate the work efficiency and capacity of employees for training, capacity enhancement. The user data monitoring device will have a timekeeping function for the operator, helping to report the machine status, the actual welding time and the time when the machine is turned on but not soldered. In addition, the user data monitoring device also helps to report the welding parameters used by each operator, thereby helping to evaluate the operator’s capacity so that the manager can train and improve the hand. profession.
- BTMZ1800 – S3A: Integrated laser sensor and weld line detection servo motor, so the welding machine is high speed, welds stable and beautiful. Due to the use of a laser probe, multi-layer welding is easy and precise
TECHNICAL DATA
No | Description | Unit | Specifications |
BTMZ1800-S3A | |||
1 | Flange Width | mm | 200~800 |
2 | Web height | mm | 2500 |
3 | Flux recovery system | kg | 2*50 |
4 | Max Beam length | m | 24 |
5 | Guide rail distance | mm | 1500 |
6 | Rail length | m | 18 |
7 | Rail type | P | 24 |
8 | Welding speed | mm/min | 240-1400 |
9 | Main motor | w | 2*750W |
10 | Torch up/down moving Servo AC Motor | w | 2*1.1KW |
11 | Torch Left/right moving Servo AC Motor | w | 2*450W |
12 | Flux motor | w | 2*3000W |
13 | Welding method | 1F | |
14 | Air Compressor | Hp | 0.75 |
15 | Input power | 380 V/3 PH/50 HZ | |
17 | Welding wire (2 back wires) | mm | Ф 1.6 |
18 | Welding wire (1 front wire) | mm | Ф4.0- Ф4.8 |
19 | Main body capacity | kw | 8.6 |
20 | Total power (Main body and welding source) | Kw | 182.2 |
21 | The load includes: 4 drums of 1.6 mm wire with a weight of 400kg each; 2 coils 4.0 weight 125kg. Other devices. | kg | 3000 |
22 | Total machine capacity includes welding source | Kw | 265 |
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