SMART HORIZONTAL WELDING MACHINE HN0630-S2F

GENERAL INTRODUCTION:

HN0630-S2 is a smart gantry welding machine with horizontal welding position, dedicated to welding steel beam in steel structure factories. Machine welds the beam in F2 position, workpieces are stationery and welding gantry moves during welding time.

MAIN PARTS:

• Main machine: 01 set, including: 01 machine frame; 02 supply and recovery welding flux system; 02 automatic welding arms; 01 cable hanging system; 01 set of gate rails.
• Control system: 01 KEYENCE controller with two languages English/Vietnamese.
• Welding source: 4 sets Megmeet Artsen CM500R

 

OUTSTANDING FEATURES

• Integration of an intelligent welding torch with a laser seam-tracking sensor combined with servo, step, ball screw mechanisms, allowing the welding torch to automatically adjust to the correct position.
• The welding portal has the capability to operate like a 3-axis robotic welding arm.
• The welding current adjustment and the automatic supply/exhaust of fumes are completely automated.
• The 2F welding posture, combined with Tandem MIG welding technology under the flux layer, ensures fast welding speed and high-quality welds.
• The welding power source offers numerous advantages such as a wide, stable, and durable input voltage range. The welding power supply unit has an encoder to control wire feed speed, ensuring stable welding current and weld quality
• The touchscreen control panel, supporting both English and Vietnamese languages with pre-installed welding DATA sets, facilitates easy training for machine operators, optimizing labor costs.
• Integration with Ethernet IP allows connection to SCADA or MES systems. Machine data is sent to the server for comprehensive reporting on a shift/daily/monthly/quarterly basis, evaluating the performance of both the machine and the workforce.

TECHNICAL DATA

No	Description	unit	Specifications
			HN0630S2F
1	Flange width	mm	130- 600
2	Web height	mm	150-  3000
3	Welding flux hopper capacity	kg	2*50
4	Work-piece length	m	24
5	Rail span	mm	4000
6	Rail length standard	m	18
7	Rail type	P	24
8	Welding speed	mm/min	250- 1400
9	Moving speed of idle load (30Hz):	mm/min	300- 1500
10	Work-piece fast transporting speed: (50Hz):	mm/min	6000
11	Main motor	W	2*750W
12	Torch up/down moving motor	W	2*750W
13	Torch Left/right moving Motor	W	2*400W
14	Torch Rotary Step Motor	W	2*100W
15	Flux  motor AC	W	2*3000W
16	Welding posture		2F
17	Input power		380 V/3 PH/50 HZ
18	Welding wire (2 back wires)	mm	Ф 1.6
19	Total main body capacity	kw	92.6
20	The load includes: 4 package of 1.6 mm wire welding with a weight of 400 kg each; Other devices.		3000
21	Mainframe power	Kw	9.5 KW
22	Maximum beam angle	Degree	10
23	Minimum radius of curvature	Mm	4000